Peanuts – A Tale Exposing Cost Accounting

Peanuts - Cost Accounting vs Throughput Accounting

Allocating costs is such a normal way of doing business these days – but for many of us, it doesn’t pass the smell test.  For a long time, I couldn’t understand exactly why – then I found this article that describes it perfectly.

Watch what happens when the Cost Accountants show us that overhead should be allocated to everything – it gets reduced to the absurd…

Understanding this is one of the many reasons that the managerial accounting concept of THROUGHPUT ACCOUNTING is such a breath of fresh air…

 

PEANUTS — or The Higher Control of Business  (Source: The New York Certified Public Accountant, June 1960.)

Joe, the restaurateur, adds a rack of peanuts to the counter, hoping to pick up a little extra profit in the unual course of business. He is interviewed by his Accountant-Efficiency Expert.

Accountant: “Joe, you said you put in these peanuts because some people ask for them, but do you realize what this
rack of peanuts is costing you?”

Joe: “It ain’t gonna cost. ‘Sgonna be a profit. Sure, I hadda pay $25 for a fancy rack to halda bags, but the peanuts
cost six cents a bag and I sell ‘em for ten cents. Figger I sell fifty bags a week to start. It’ll take twelve and a half weeks to cover the cost of the rack. After that, I getta clear profit of four cents a bag. The more I sell, the more I make!”

Accountant: “This is an antiquated and completely unrealistic approach, Joe. Fortunately, modern accounting procedures permit a more accurate picture which reveals the complexities involved.”

Joe: “Huh?”

Accountant: “To be precise, those peanuts must be integrated into your entire operation and be allocated their appropriate share of business overhead. They must share a proportionate part of your expenditures for rent, heat, light, equipment depreciation, decorating, salaries for your waitresses, cook, …”

Joe: “The Cook? What’sa he gatta do wit’a peanuts? He don’t even know I got ‘em!”

Accountant: “Look, Joe, the cook is in the kitchen, the kitchen prepares the food, the food is what brings people in here, and the people ask to buy peanuts. That’s why you must charge a protion of the cook’s wages, as well as part of your own salary to peanut sales. This sheet contains a carefully calculated cost analysis which indicates the peanut operations should pay exactly $1,278 per year toward these general overhead costs.”

Joe: “The peanuts? $1,278 a year for overhead? The nuts?”

Accountant: “It’s really a little more than that. You also spend money each week to have the windows washed, to have the place swept out in the mornings and keep soap in the washroom. That raises the total to $1,313 per year.”

Joe: (Thoughtfully) “But the peanut salesman said I’d make money – put ‘em on the end of the counter, he said – a get four cents a bag profit…”

Accountant: (With a sniff) “He’s not an accountant. Do you actually know what the portion of the counter occupied by the peanut rack is worth to you?”

Joe: “Ain’t worth nothing. No stool there – just a dead spot at the end.”

Accountant: “The modern cost picture permits no dead spots. Your counter contains 60 square feet and your counter business grosses $15,000 a year. Consequently, the square foot of space occupied by the peanut rack is worth $250 per year. Since you have taken that area away from general counter use, you must charge the value of the space to the peanuts.”

Joe: “You mean I gotta add $250 a year more to the peanuts?”

Accountant: “Right. That raises their share of the general operating costs to a grand total of $1,563 per year. Now then, if you sell 50 bags of peanuts per week, these allocated costs will amount to sixty cents per bag.”

Joe: “WHAT!”

Accountant: “Obviously, to that must be added your purchase price of six cents per bag, which brings the total to sixty-six cents. So you see, by selling peanuts at ten cents per bag you are losing fifty-six cents on every sale.”

Joe: “Somethin’s crazy!”

Accountant: “Not at all! Here are the figures. They prove your peanut operation cannot stand on its own feet.”

Joe: (Brightening) “Suppose I sell lotsa peanuts – thousand bags a week ‘stead of fifty.”

Accountant: (Tolerantly) “Joe, you don’t understand the problem. If the volume of peanut sales increases, your operating costs will go up – you’ll have to handle more bags, with more time, more depreciation, more everything. The basic principle of accounting is firm on that subject! ‘The Bigger the Operation the More General Overhead Costs that Must be Allocated.’ No, increasing the volume of sales won’t help.”

Joe: “Okay. You so smart, you tell me what I gotta do.”

Accountant: (Condescendingly) “Well – you could first reduce operating expenses.”

Joe: “How?”

Accountant: “Move to a building with cheaper rent. Cut salaries. Wash the windows bi-weekly. Have the floor swept only on Thursday. Remove the soap from the washrooms. Decrease the square foot value of your counter. For example, if you can cut your expenses fifty percent that will reduce the amount allocated to peanuts from $1,563 down to $781.50 per year and reduce the cost to thirty-six cents per bag.”

Joe: (Slowly) “That’s better?”

Accountant: “Much, much better. However, even then you would lose twenty-six cents per bag if you charge only ten cents. Therefore, you must also raise your selling price. If you want a net profit of four cents per bag you would have to charge forty cents.”

Joe: (Flabbergasted) “You mean even after I cut operating costs fifty per cent, I still gotta charge forty cents for a ten cent bag of peanuts? Nobody’s that nuts about nuts! Who’d buy ‘em?”

Accountant: “That’s a secondary consideration. The point is, at forty cents you’d be selling at a price based upon a true and proper evaluation of your then reduced costs.”

Joe: (Eagerly) “Look! I gotta better idea. Why don’t I just throw the nuts out – put ‘em in a trash can?”

Accountant: “Can you afford it?”

Joe: “Sure. All I got is about fifty bags of peanuts – cost about three bucks – so I lose $25 on the rack, but I’m outa this nasty business and no more grief.”

Accountant: (Shaking head) “Joe, it isn’t quite that simple. You are in the peanut business! The minute you throw those peanuts out you are adding $1,563 of annual overhead to the rest of your operation. Joe – be realistic – can you afford to do that?”

Joe: (Completely crushed) “It’sa unbelievable! Last week I make money. Now I’m in a trouble – justa because I think peanuts on a counter is a gonna bring me some extra profit – justa because I believe fifty bags of peanuts a week is a easy.”

Accountant: (With raised eyebrow) “That’s the object of modern cost studies, Joe – to dispel false illusions.”

Multitasking is a Myth

Multitasking is a Myth“WHAT?” [You say with disdain and incredulity.] “Everyone knows that the most effective people can handle multiple tasks at once! In fact, it’s a requirement in my job, and I’m so good at it because I can multi-task!”

Well – let’s think about that… Are we really multi-tasking, or are we possibly instead doing several jobs ineffectively? We think it’s the latter…   let’s discuss…

What if, when we think we are actually doing several jobs at a time, we only truly have the mental capability to focus on one thing at a time? Go ahead – try to type a letter and read a book at the same time – You Can’t!

Can you be in the middle of two jobs at once? Of course – but you’re still only doing one thing at a time. Try reading email and scheduling a meeting at the same time. Or talking to your loved one and playing Candy Crush! Chances are the loved one won’t think you’re giving them the attention they deserve…

So – maybe instead of trying to juggle several things at once, maybe the best way to be efficient and effective is to prioritize and then focus on efficiency on the ONE task you are accomplishing at a time.

I’d like you to try an experiment – one that finally opened my eyes to this concept. Take the picture I’ve included in this post, and print it out. You’ll see that it has some simple tasks for you to accomplish. There are 4 rows of letters and numbers that you need to fill out – so let’s try to do them in a multitasking method, and then with a focusing method.

In the first row you will see that we are going to fill out the 10 columns with numbers 1-10. In the second row we fill out the letters A-J, in capital letters. In the third row, we fill out the 10 columns with Roman Numerals 1-10, and in the final row we fill out the columns with the letters a-j in lowercase letters. Simple, right?

But first, we are going to fill out the rows by columns – start with Column A, and fill out all four rows. Then proceed to Column B. Make sure that you time yourself, to see how long it takes. This is a multi-tasking exercise – four simple tasks, but all four ‘at once’.

Next, after you have that accomplished, let’s’ try it by row – fill out all of row 1 first, then proceed with row 2, then row 3, then row 4. Time this exercise too.

You will find that the second exercise, where we completed a task with focus before proceeding on to the next task, is approximately 25% faster than the ‘multi-tasking’ exercise! Quite enlightening, huh!

This concept of Focusing and Finishing is gaining some credibility – check out this study with students by Zhen Wang. She found that while those who multi-task may feel good about what they’re doing, the quality and effectiveness of their work suffers.

So that’s what it’s about – focus, and productivity. In the end, you’ll get more done with less effort, and probably with better quality. Now, go try this experiment with your employees or friends – and see if they get the same results!

Sample Post With Image Centered

Here's a sample caption with a sample image centered.

Here's a sample caption with an image centered.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind. This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind. This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

Sample Post With an Unordered List

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

  • Unordered list item #1
  • Unordered list item #2
  • Unordered list item #3
  • Unordered list item #4
  • Unordered list item #5

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind. This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

Sample Post With an Ordered List

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

  1. Ordered list item #1
  2. Ordered list item #2
  3. Ordered list item #3
  4. Ordered list item #4
  5. Ordered list item #5

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind. This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

Sample Post With a Blockquote

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what is on your mind.

This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind. This is an example of a WordPress post, you could edit this to put information about yourself or your site so readers know where you are coming from. You can create as many posts as you like in order to share with your readers what exactly is on your mind.

Sample Post With Headlines

Headline 1

Headline 2

Headline 3

Headline 4

Headline 5
Headline 6

Throughput Production System Benes

Shop Hour AttainmentAre you losing revenue because customers are unhappy with delivery performance?  Are you not getting the output you thought you should get with your equipment?  The Throughput Production System can show you, in real time, how healthy your shop is based on customer expectations, and balance that with your cash position.

Think about this scenario: Would you like to know which order is the hottest, based on its remaining flow, compared to true customer need? The Throughput Production System will show you.

Would you like a simple program that allows you to easily prioritize the days jobs, and then make sure that you accomplish the required effort to make your and your customers goals? This is exactly what the Throughput Production System does.

Would you like to be able to balance your lines and protect schedule from ‘lumpy’ demand? The forecast aspect of the Throughput Production System enables this.

The Throughput Production System will enhance your current ERP scheduling system (even if it’s just a bunch of spreadsheets!), and allow you to improve your delivery performance and customer satisfaction.

Here’s the Bottom line: If your customers are thrilled with your performance, and have established a high level of trust with you and that performance, additional sales are likely on the way.

A Constraint is like a Traffic Jam

Delayed throughput - Not having your product sail through the factory is like having a traffic jam on the highway - lots of cash, in the form of inventory, creating its own constrantt, just sitting there gathering dust, and slowing down all production and revenue.

Not having your product sail through the factory is like having a traffic jam on the highway – lots of cash, in the form of inventory, creating its own constraint, just sitting there gathering dust, and slowing down all production and revenue.

As long as your cash is not converted back to revenue, it’s like you’re loaning out your money at no interest – in fact it’s worse than that, because that money laying around is probably stopping you from getting more sales. It makes it appear as if the capacity is full, while it’s probably just misallocated. The additional revenues get blocked at the constraint, limiting what you were probably expecting when you bought that new machine.

The cash you invest in materials, labor, etc., doesn’t come back to you until you convert it back into cash in the form of revenues. So when we manage Throughput, we are indirectly managing revenues – and better cash flow, and a fatter bottom line.

A Constraint Is a Drain on Cash

A Constraint in your production process drains cash – the Throughput Production System can help you find it, and stop it from going down the drain

When we put on a Throughput Managerial Accounting lens, we see that virtually everything that goes on in your factory is really a conversion of cash. Once you spend that cash to get things placed into the process, you want to convert it back to cash as soon as you can. This is more than just getting back the cost of materials, it’s also the cost of the labor, the electricity, the building and equipment, even the non-recurring effort you previously put into the job. If you saw YOUR cash piled up and laying around your shop gathering dust, wouldn’t you want to be able to reach it, and put it to better use?

The constraint does more than just slow down the conversion of cash invested in time and materials back to cash – it also limits the revenues you can realize from your system. In fact, with Throughput Managerial Accounting, we don’t realize throughput until it converts back to cash, in the form of revenue. This puts a whole different light on Throughput Velocity and its true meaning – we realize we want our cash back as soon as possible.

With Constraint Management and the Throughput Production System, we find where the cash gets stuck, and get it converted back to real money as soon as possible. And more importantly, we make sure it doesn’t get lost forever, in the form of lost revenues.